POLLUTION - A GLOBAL CHALLENGE

Our planet was here first, no doubt about that. When people started to populate its surface, nature faced a challenge when we started to exploit her intensively. Because in general economic growth is still our number one priority we are not only depleting all of our world's resources, at the same time we are producing enormous amounts of all kinds of waste and other organic residues at a fast pace, polluting our environment in the process. Until several decades ago the disastrous consequences of this priority were mainly limited to the wealthy, industrialized societies. But due to globalization nowadays even in the most distant corners of our world the pollution is clearly visible. Thus making it one of the global problems we are currently facing.

TONS OF WASTE GENERATED AND RECYCLED

QUANTIFYING OUR WORLD'S WASTE PROBLEM
0
PER SECOND
0
PER DAY
0
THE NEXT 30 YEARS
0
RECYCLED PER DAY

ABOUT US

Tesla Eco Solutions was born when the Dutch government decided to tighten environmental regulations. We started forging alliances and as a result we are currently working in close cooperation with tech-partners in different parts of the world such as the USA, Canada, India and Germany. At the same time we are putting a great effort in establishing a worldwide distribution network.

Our initial focus was on providing affordable, emission free and self-sustaining waste processing solutions based on innovative plasmatic technologies. But meanwhile we have broadened our interest to other ecological solutions with regard to air, earth and water.

Our experienced, dedicated and multi skilled team is continuously looking for new eco-driven technologies with the objective to make them available to people and organizations all over the world, helping them to cope with the ecological problems they are facing.

GREEN SOLUTIONS

We aim to provide solutions that will help eliminating the ecological problems we are facing due to economic growth and globalization.

Emission free solutions that process our solid waste and harmfull organic residues without polluting the environment and harming its people living in it.

Solutions that generate green energy that can be stored in equally eco friendly storage systems.

Solutions that re-use materials otherwise just being dumped, burned or buried, thus contributing to the circular economy.

And more to come....with the goal of leaving a healthy planet to future generations.

OUR PARTNERS

We wouldn't be able to do what we do without our partners

WHICH SOLUTION SUITS YOUR NEED?

To help you find the appropriate solution to your environmental issue choose one of the 4 applications below.

WASTE TO FUEL

Show me how to convert all kinds of solid waste into bio fuel

COMING SOON

DECOMPOSE WASTE

Show me how to MSW into green output

COMING SOON

OUR SOLUTIONS ARE OF GREAT VALUE TO THE FOLLOWING SECTORS

INTEGRAL, GREEN & CIRCULAR

SELF SUSTAINABLE CONVERTING SOLID WASTE INTO ENERGY, RENEWABLE PRODUCTS AND CLEAN AIR

Waste is not only an environmental problem, in general it is considered to be an economic loss also. However, the WASTEGONE Eco Decomposition System - developed by our tech-partner International Green Air Engineering -  does not only convert in the ratio of 1/200 - 1/300 times the input volume a wide variety of solid waste into energy and renewable resources. Due to the applied innovative  'Programmed Oxygenated Plasmic State' (POPS) technology it's also self sustaining, running on atmospheric air (oxygen) only instead of electricity or fuel. And on top of that it only emits clean, non toxic air!

HOW DOES THIS INNOVATIVE SOLUTION WORK?

The decomposition process is ignited by directing a small amount of heated atmospheric air (oxygen) through the strong magnetic field created by the WASTEGONE's own magnet cores in the oxygen starved decomposition chamber.

The heated oxygen absorbed by the magnetic field not only generates the required temperatures (200 – 1200°C), at the same time highly reactive, negatively charged oxygen ions are formed. The heat inside the chamber decomposes the waste and the highly oxidative oxygen eliminates by oxidation the dioxins and other harmful compounds that are a result of the decomposition process.

The emission, which is tested according the Environmental Technology Verification (ETV) program, is then treated through a 3 fase wet scrubber and activated carbon filters to bring it well under the prescribed norms as thus complying with strict U.S. regulations

APPLICATIONS

MEDICAL CARE

LARGE SCALE ENVIRONMENTAL

PRODUCTION

RESIDENTIAL AREAS

INDUSTRY

FOOD PROCESSING

TOURISM & LEISURE

HIGH VOLUME FAST SERVICE AREAS

DECOMPOSABLE TYPES OF WASTE

100%

RENEWABLE OUTPUT

As a result of the applied plasma heat technology the WASTEGONE produces by-products that are 100% renewable. If mixed solid waste is processed the resulting ceramic ash can be used as an ingredient of concrete, tiles and bricks. And mixed with water the ash can be used for improving soil conditions. In case of non mixed solid waste containing a substantial amount of polymer products, the WASTEGONE also produces bio-sludge that can be processed into bio fuel/oil.

The green energy generated by the WASTEGONE can be stored and distributed to realize energy savings or to provide residential areas with green energy.

ECONOMIC, EASE OF OPERATION & RELOCATABLE

The WASTEGONE is not only available in a wide range of waste processing capacities, the maintenance costs are minimal and it doesn't require highly skilled operators. This solution is therefore affordable to smaller organizations with limited budgets and human resources. To meet an increasing processing demand the capacity  can be up scaled easily by putting more units in line. And due to its compact design the WASTEGONE can be relocated easily.

PRODUCT RANGE

The PLC operated WASTEGONE comes in a range of models. The T2 is capable of processing 2 tons of solid waste per 24 hours. The capacity increases accordingly with the T5, T10, T20, T40, T60, T80 and the T100. The T2 generates max 10kW per hour.  The T100 however delivers max 1MW per hour!

SUPERIOR TO INCINERATION AND MOST WASTE TO ENERGY ALTERNATIVES

The WASTEGONE offers numerous advantages over incinerators and most Waste to Energy alternatives. We have published 2 comprehensive lists stating its advantages.
Bert Energy is a protected and worldwide proven German initiative towards solving an agricultural problem by turning it into green energy. Although this international award winning technology is well capable of converting all kinds of bio waste into energy without the use of energy crops (silage, root crops), it’s also an easy solution to the excess slurry problem.

BERT TECHNOLOGY

Bert-slurry only AD (Anaerobic Digestion) plants apply a unique technology. The power of nature is used to mix the substrates in the digester. These natural forces help saving on operational cost and investment. It allows to build small plants e.g. 30 kW. No other biogas system is using the power of nature as consequently as does Bert. Hence Bert offers a unique technology which is optimized for liquid fermentation and small plants.

The construction design of the concrete digester allows the generated biogas to mix the substrates. This happens automatically and continuously. Furthermore, an additional mixing system is incorporated into Bert’s unique heating system which is applying the specially developed Thermo Gas Lift technology.

The Bert technology is designed to have minimal moving parts and to require minimal operations (15-30 minutes per day) and maintenance. All plant components are standardized. Consequently structural service and maintenance are straightforward and easy to learn.

Integration of Bert technology in the farm slurry management allows additional savings: fresh slurry is fed continuously from the barn into the pre-pit. From the pre-pit the substrate is automatically and regularly fed into the digester. The mixing inside the digester happens automatically as well through the power of nature. The digested substrate is automatically poured into the storage pit.

PRODUCT RANGE

The Bert product range not only offers conventional concrete build digesters/fermenters coming in standardized tank sizes from 200-1500 m³ and equipped with the unique Bert technology. As of now we are proud to offer you as well the Bert Mobile series; same unique technology but now containerized for small scale farmers. As of 9 tons of substrates per day conventional concrete build digesters can be more economic than the Bert Mobile solution. The Bert kW/h output can be modified as per customer’s requirements. This results in a winsome expenditure and ROI. And with he optional digestate treatment and nutrient recovery system you get even more out of your slurry.

CONVENTIONAL FERMENTERS

We offer various sizes of fermenters (digesters) in combination with different sizes of CHP (Combined Heat and Power) engines. The typical combinations are: 300 m³ /30 kW, 400 m³/40 kW, 500 m³/50 kW and 600 m³/75 kW. Other combinations are conceivable, depending on your substrates. The combinations marked with an X are the most frequently sold in Europe. Of course two fermenters can be used for larger substrate quantities, e.g. 30.000 m³ of substrates per year.
By now over 100 Bert concrete build digesters, equipped with the unique Bert technology, have been commissioned. If you would like to know how this technology will be beneficiary to your farm too please read the following reference projects: PIG SLURRY and COW MANURE. Or visit our PROJECTS page for an overview of plants commissioned.

BERT MOBILE SERIES

Bert Mobile is an industrially manufactured integral biogas system. All advantages of industrial manufacturing e.g. quality control, mass production and economies of scale can be realized. But there are more advantages; like ease of maintenance and low maintenance costs, a quick and worry free installation and up-powering. A Bert Mobile becomes profitable from 3 metric tons of slurry processed per day. And there is already a Bert Mobile available for the price of just 1 tractor!

A major advantage of the Bert Mobile system is the ability to operate off grid, self sustainable generating sufficient electricity to run your farm by processing the on site waste biomass, thus realizing considerable savings on decomposing costs. And as a bonus a surplus of electricity can be sold to third parties.

CONTAINER VOLUME AND POWER OUTPUT COMBINATIONS

• Configurations existing of 4 or more containers are available upon request.

• All pre-pit technology and post-digester units can come containerized.

• The CHP/kW output of all Bert conventional and mobile systems depends on the SUBSTRATE(S) PROCESSED. There is no guarantee with regard to the maximum CHP

PRODUCT FEATURES

FAQ

What is a Bert Mobile (BM)?

Bert Mobile is an industrially manufactured biogas plant consisting of a 40 feet bio-digester (BD) and a 20 feet technical container (TC). It’s a biogas plant that will be delivered by truck and is ready for biogas production within 4-6 days.

What is a containerized biogas plant?

Containerized means that the BD as well as TC are standard size containers. All parts of the biogas plant come prefabricated and delivered in a container, so that on site installation is limited.

What are the advantages of a BM?
  • industrial manufacturing offers reduced prices
  • using standard components assures quality
  • the mobility of BM allows relocation if needed
  • a BM is a modular system and can be expanded or down sized if required
  • DB is heated and can operate also at -30°C
  • starting from 3 tons of biomass per day
  • all kinds of biomass can be used
  • choices of CHP are available
  • various solutions for the use of biogas: electricity, heating, enclosed area cooling, refrigeration, CNG, deep freezing, burning, etc.
  • production of the fertilizer as output
  • no smell
  • easy to operate and low operation and maintenance cost
  • large variety of additional options like: heat pump, H2S sensors, web-control, flair, etc.
What substrates can be processed with a BM?

All animal (cattle, pigs, chicken, etc.) slurry/manure, as well as slaughterhouse waste, water treatment plant sludge, all food waste from food factories. In fact nearly all biomass.

How many (BD) containers do I need?

The number of containers depends on the daily biomass available. With 3 tons of biomass  per day or 10 cows you can start with the smallest system and upscale later on if required.

How much power does my biomass contain?

The power that the biomass is containing varies a lot. Compare it with the food you eat. Eating a steak and spaghetti will fill up your stomach (digester) and gives you energy for a long duration. Eating a watery soup with just 1 carrot in it won’t give you much energy. Usually dry matter content (DM) and organic dry matter content (ODM) are the key analytical data we need in order to define the biogas producing capacity of a substrate. Fats and sugars are excellent for biogas production.

How do I feed the biomass into the digester?

Depending on the biomass we offer various methods to feed the biomass into the digester (BD) on an hourly basis. For successful biogas production it is important that the biomass is presented to the bacteria in very small (digestible) portions. Therefore, shredders or other devices will be used to prepare the biomass.

What comes out of the digester?

The output of the digester is a wonderful bio fertilizer that can replace commercial fertilizer. This product is not smelling and has proven it’s effectivity many times all over the world.

Does it smell?

The biogas process is an anaerobic one. That means there is no smell from the process. The output of the digester does not smell either. If there is smell, it comes from the biomass which is waiting to be processed. That part needs to be managed properly.

What size of CHP do I need?

The required CHP’s (Combined Heat and Power) capacity depends on the power of your biomass. Please inform us regarding the amount of biomass you have available per day and we can calculate for you the capacity needed.

How often do I feed the digester?

The digester ideally should be fed on an hourly and timely basis: that means 24 times per day x 365 days.

What makes BM special, compared to competitors?

Bert systems are always working with heated digesters and a substrate temperature of around 40°C. In consequence a BM produces more biogas than other systems and at a constant rate. The heat comes from the CHP engine or from a heat pump.

DIGESTATE TREATMENT AND NUTRIENT RECOVERY SYSTEM

Digestate is a nutrient rich substance produced by anaerobic digestion that can be used as a fertilizer. It consists of left over indigestible material and dead micro-organisms. The volume of the digestate will be around 90-95% of what was fed into the digester.

All the nitrogen, phosphorous and potassium present in the feedstock will remain in the digestate as none is present in the biogas. However, the nutrients are considerably more available than in raw slurry, meaning it is easier for plants to make use of the nutrients.

The digestate is treated through a biological process using MBR Technology. After extracting the solids from the digestate, the liquid portion will be further treated until it meets the discharge standard.

The containerized 40 feet digestate treatment system in combination with the optional internal nutrient recovery unit is the solution to excess slurry, ground water pollution and regulatory issues. Whilst the digestate treatment system eliminates the digestate’s nitrate/nitrogen component(s) and provides non polluting grey water, the nutrient recovery unit recovers the digestate’s nutrients (solid as well as liquid) which can be applied for private use or sold to third parties.

In our PRODUCT SHEET you can find more information regarding the components, different capacity options, flow charts and input and output values.

GET IN TOUCH

THERE IS STILL A LOT OF WORK TO BE DONE, SO LET'S PUT OUR HANDS TOGETHER!

DO YOU HAVE A WASTE PROBLEM?

YES, I DO AND IT NEEDS TO BE SOLVED!

I WILL CONTACT YOU RIGHT AWAY.

WOULD YOU LIKE TO REPRESENT US?

YES, I WOULD LIKE TO PUT MY SALES FORCE AT WORK!

I WILL CONTACT YOU RIGHT AWAY.

DO YOU HAVE AN ECO-SOLUTION?

YES, I WOULD LIKE TO SHARE IT WITH THE WORLD!

I WILL CONTACT YOU RIGHT AWAY.

GET IN TOUCH WITH US

WE WOULD LIKE TO INVITE YOU!

COME SEE OUR SOLUTIONS AT WORK
Waarderweg 19 | 2031 BN Haarlem | The Netherlands
contact@teslaecosystems.com

PRODUCT DOCUMENTATION & CERTIFICATES

Please find below a wide range of downloadable documents, categorized per language version available. Feel free to contact us in case the information you are looking for isn't presented here.

English

Leaflet

General product information

Vs. incineration

Advantages over incineration

Versus W2E

Advantages over waste-to-energy alternatives

Brochure

General product information

DTS & NRU

Digestate treatment & nutrient recovery

BM specs

Specification sheets BM-series

BM features

Product features BM-series

Substrates

Input/output examples BM-series

Gas yields

Overview selection of gas yields

Español

Folleto

Información general del producto

Vs. Incineradora

Ventajas frente a la incineradora

Vs. W2E

Ventajas frente a otras alternativas waste to energy

Other languages

In production